Manufacturing and cost optimization of opto-mechanical systems

Mechanical Design.

Components and System Engineering.

At the Berliner Glas Group highly qualified design engineers with many years of experience in the design of mechanical systems helping us to hold our own in the face of international competition. We offer customized solutions as a partner for our customers, from concept development through to volume production. We guarantee that your products will be functional and suitable for production, satisfying even the most demanding of your applications.

Our capabilities

3D-CAD modeling


3D-CAD modeling

3D-CAD modeling

Unigraphics NX and Solid Works:

  • Computer-assisted modeling of components and assemblies
  • Mechanical mounting technology for optics in all fields of use
  • Photo-realistic processing for design studies
Finite Element Modeling (FEM)

Structural and thermal analyses - with NASTRAN, ANSYS and COMSOL:


Finite Element Study (FEM) on a lens

Finite Element Study (FEM) on a lens
  • Simulation and analysis of the opto-mechanical properties of complex systems for extreme environmental requirements, e.g. shock, vibration, temperature, pressure, force, gravitation
  • Feedback of the FEM results into the optical and mechanical design to verify the performance data under environmental loads
System engineering


Exploded model of a lens system

Exploded model of a lens system
  • Applied engineering, providing  extensive support in the design of your products
  • Optimization of opto-mechanical systems in terms of manufacturability and costs
  • Product qualification according to common standards, e.g. ISO, MIL, DO160
  • Risk management, error analyses (FMEA etc.)

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