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Electrostatic and Vacuum Wafer Chucks

 BG Chuck

BERLINER GLAS supports the semiconductor industry with innovative chucks for the various processing steps of chip-manufacturing.

 

Reliable chucking systems – electrostatic chucks or vacuum chucks – encompass significant advantages such as integrated cooling/heating systems and single sided or double sided chucking with structures custom tailored to our customer’s requirements.

With extremely high flatness and very low parallelism deviation, BERLINER GLAS provides the industry with ultra fast chucking

solutions for highest yield and the ultimate benefit for high power fab equipment.

 

With many years of experience in electrostatic and vacuum chucking solutions for semiconductor lithography process, BERLINER GLAS is one of the companies supporting EUV lithography.

 

Vacuum and Electrostatic chucks Electrostatic Chucks Vacuum chucks
Chuck structure
  • Wafer chucks for up to       12 inch wafer size
  • Reticle chucks
  • Single sided or double sided chucking
  • Integrated water cooling (optional)
  • Integrated electrical heating (optional)

  • up to eight electrodes per side
  • Unipolar or multipolar electrodes




  • up to four separated vacuum segments






Flatness
  • Global flatness down to    100 nm across 300 mm
  • Local flatness of down to     2 µrad local angle
  • Local flatness across a die is within a few nanometers
   
Chuck force
  • Uniform clamping force between part and chuck across chuck area







  • up to 0.5 bar
  • Down to 0.1 seconds chucking and de-chucking time
  • Down to 1 mW electric power dissipation per 12 inch area
  • up to 1 bar
  • Very low vacuum flow due to vacuum seals




Material option
  • "Zero"-expansion materials like Zerodur, ULE & Cordierite near-Silicon expansion materials like Silicon-Carbide, Silicon-Nitride, SiSiC & Borosilicate glass
  • Tailored thermal conductivity by use of different chuck materials
  • High stiffness of up to       260 GPa (41 MPsi)
  • Wear resisitant surface on sensitive base materials by special coatings
  • All materials are low outgassing and extremly pure
  • High resistance materials allow short chucking time
  • High voltage breakthrough threshold materials allow high clamping force










 
Microstructures
  • Burl or ring structures minimize sticking force during de-chucking
  • Contact area reduction by a factor of 100 by uniform or non-uniform distributed burls
  • Burl dia down to 50 µm
  • Low abrasion on burls by protective coating on top of burl
  • Easy cleaning and reduced contamination sensitivity by microstructures
   
Test & Qualification
  • Functional tests in a stack and direct measurement
  • Use of high precision reference wafers and reference reticles
  • Advanced chuck and wafer cleaning to prove flatness's of 100 nm global and 2 µrad local
  • Phase shifting interferometers up to 24" with horizontal beam and 12" vertical beam
  • Custom software for application specific local flatness evaluation available
  • High voltage functional electrical test
















  • Vacuum flow test

















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Wafer Chucks Datasheet

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